FeCrAl Heating Wire

Heanjia is leading supplier of high temperature FeCrAl heating wires for industrial use. Beside of the common FeCrAl wires, we developed HJ209 and HJ407 as Kanthal A1 and Kanthal APM substitutes by using powder metallurgy technology. They have very high quality and cost effectiveness. We offer free Sample for testing and big discount on trail orders!

Our Technology:

We adopts the dual electroslag smelting technical route of three-phase lined furnace, electroslag remelting and powder metallurgy technology to manufacture alloy ingots. The wires are manufactured by special cold and hot processing and heat treatment process. This offers advantages such as high purity, good uniformity, and longer than standard service life. 

The available wire diameter is between 0.04mm to 10.0mm. The products are widely used in industrial furnaces, Kilns, Ovens and lab equipments. 

1: Kanthal APM subsitute–HJ407: work temperature up to 1425℃(2597℉). Properties are equivalent to Kanthal APM, but its price is only about $28/KG~$45/KG. 

2: Kanthal A1 substitute–HJ209: work temperature up to 1400℃(2552℉). Properties are equivalent to Kanthal A1, but its price is only $20/KG~$35/KG.

  1. FeCrAl heating wires grades and comparison:
Grade Composition Max Temp Key Features Cost
0Cr23Al5 Wire Fe-23Cr-5Al 1250°C Balanced performance Low
0Cr25Al5 Wire Fe-25Cr-5Al 1300°C Best corrosion resistance Low
0Cr21Al6Nb Wire Fe-21Cr-6Al-Nb 1350°C Chinese standard (Nb stabilized) Low
HJ209 Wire (Kanthal A-1) Fe-22Cr-5.8Al 1400°C Standard industrial grade, High oxidation resistance, stable resistivity Moderate
HJ407 Wire (Kanthal APM) Fe-21Cr-5Al-0.02Ce 1425°C Enhanced creep resistance, long lifespan Moderate

2. FeCrAl Heating Wire Specification Range and Surface Condition:

Product Type Specification Range (mm) Surface Condition
Cold Drawn Wire Diameter <1.60 Bright Annealing
Cold Drawn Wire Diameter >1.60 Oxidized Annealing

1) Bright Annealed: Alloy material annealed under the protection of a cracked ammonia atmosphere.

2) Oxidized Annealed: Alloy material annealed in air.

3. FeCrAl heating wire Delivery Condition

  • Wire diameter > φ5.0 mm: delivered in blue coils.
  • Wire diameter range φ1.6 – 5.0 mm: delivered in golden yellow coils.
  • Wire diameter ≤ φ1.6 mm: delivered in bright spooled form.
  • Other conditions can be custom-produced according to user requirements.

4. Dimensional Deviations:

Diameter (mm) Permissible Deviation (mm) Diameter (mm) Permissible Deviation (mm)
0.03-0.05 ±0.004 0.50-1.00 +0.02, -0.03
0.05-0.10 ±0.006 1.00-3.00 ±0.03
0.10-0.20 ±0.008 3.00-5.50 ±0.04
0.20-0.30 ±0.010 5.50-7.50 ±0.05
0.30-0.50 ±0.015

 

FeCrAl heating Wire

The Right Wire for When Things Get Hot

 

Finding a high temperature heating wire that lasts can be a real headache. You need performance you can count on, day in and day out. That’s the whole game.

We get it. At Heanjia Super Metal, we focus on one thing: making incredibly durable industrial heating wire for electric furnaces and tough processing jobs. Our specialty is Fecral heating wire for industrial use.

Why Fecral Wire? Simple Physics.

Fecral wire gives you a great combo. It handles seriously high heat, resists oxidation that kills ordinary wires, and has a long working life. This means less downtime for you. Fewer changeouts. Better cost control over time.

We supply industrial resistance heating wire made from carefully controlled FeCrAl alloy. People often use it as a reliable alternative to other brands. It works hard in electric furnace heating wire applications, industrial heaters, and anywhere temperatures soar.

What Makes Our Heating Wire Different?

It’s not magic. It’s attention to detail. We start with clean materials. Our process, using powder metallurgy routes, aims for a consistent structure. This consistency is key to even heating and strength. We then apply strict heat treatment. The goal? To boost that oxidation resistance and make sure the wire performs under real factory conditions.

As a dedicated Fecral wire supplier, we think about the entire lifecycle, from how it is spooled to how it will be formed into coils in your shop. Good wire should be workable and predictable.

Your Next Reliable Coil Starts Here

Choosing a high temperature heating wire supplier is about trust. You are trusting the wire with your process and your productivity. We have been building that trust since 1984, supplying alloys for missions that cannot fail.

We are a straightforward partner for your toughest thermal challenges. Tell us your specs, and let us get you the right wire.

Heanjia Super Metal. We are not the loudest in the room, just the most reliable in the furnace.